Para Subject 2.1 Daily Inspections 2.2 Recording of Defects 2.3 Fuel 2.4 Oil 2.5 Tug Hangar and Fuel Pump Keys 2.6 Moving aircraft by hand & Putting aircraft away 2.7 Ropes 2.8 Moving the Prop by Hand 2.9 Washing aircraft - windscreens & airframes 2.10 Counters for engine running time 2.11 Flight Manual Limitations 2.12 Engine Costs TECHNICAL ASPECTS OF TUG OPERATIONS 2.13 Cold Starts 2.14 Radio in Tugs - Useful Frequencies (Table) 2.15 Warming Up 2.16 Run Ups - Live Mags, etc 2.17 Takeoff 2.18 Climb 2.19 Red Operating rpm Band on Lycoming 180 hp Engines 2.20 Action if an Engine Overheats 2.21 Release - Critical Engine Handling 2.22 What to do if you have an accident
Contents
This chapter contains material which concerns technical aspects, including maintenance, replenishment, turnround, and some aspects of flying operations which have a substantial technical or engineering bearing, such as engine handling after release, and overheating during the climb.
2.1 DAILY INSPECTION / CHECK A. Amendments to the Air Navigation Order
(ANO) have made the DI a mandatory part of the maintenance schedules that exist
for all aircraft. It is called the CHECK A. These Checks, which tug pilots are
entitled and expected to do, also have to be recorded and signed for in a DI
Book kept in the aeroplane. Treat each DI as though you know there is a fault
in the aircraft and your life depends on finding it. Over the years people have
found fuel leaks, live magnetos, excess play in tailplanes, loose flap guides,
undercarriage problems, structural cracks etc that could well have lead to an
accident had they not been detected. The Annexes include a guide for the DI of
each type.
2.2 RECORDING OF DEFECTS. If an aircraft develops a defect, first write
details of the defect on the aircraft's tug log sheet and put a more detailed
account in the DI Book. Use words that will be easily understood by other
pilots and hangar staff, words are cheap, misunderstandings are not. `Flaps
U/S' is not an adequate description, it could mean one of many defects; describe
the symptoms in detail. During midweek working hours take the aircraft to the
tug hangar, unless the defect is minor, tows are needed, and there is no
replacement tug. The hangar staff may be able to fix the defect quickly.
Outside hangar working hours, if the defect is such that the aircraft is safe to
fly, brief the next pilot on handover. If the defect makes the tug unsafe to
fly, ensure an additional obvious notice is put in the cockpit (the log sheet
will eventually be taken back to the office so you can't depend on that), inform
a senior staff member (Manager, CFI, DCFI, Tugmaster) and finally put the tug
into or outside the tug hangar ready for repair. Do not leave this for someone
else to do, safety depends on you acting responsibly. The essence is that there
should be no possibility of another pilot climbing in and flying the tug in
ignorance of the defect that you have found. After weekend operations, the
Staff tug pilot or the Manager will check all DI books on a Monday morning, and
action any snags.
2.3 REFUELLING. When taxying up to the pump, ensure you do not blow stones
into the tug hangar and pull the tug towards the peritrack before restarting it
if the hangar doors are open. The hangar staff get very narked if you blow
stones and dust at them, in addition they may have covers and cowlings off and
the debris could do real damage to another aircraft. At another site an
accident occurred when a car passing behind a tug being refuelled caught the
rope and pulled the aircraft into the fuel pump. To avoid a similar incident at
Lasham pilots must pull the rope clear of the peritrack as soon as they are out
of the aircraft. Also, with tailwheel aircraft such as the Super Cub, the rope
can get caught in the tailwheel assembly when you are turning the aircraft by
hand before taxying away; if this happens and you don't notice it, the first
evidence may be a loss of directional control when taxying; if you've put a lot
of power on you could taxy into something before you can stop.
2.3.2 Octane Ratings. 180 HP Lycoming Engines are considered to be
high compression motors at 8.5:1 and must only be run on 100LL, not 80 or
80/87. At high power, lower octane fuel will cause detonation (knocking or
dieseling) in the cylinders instead of controlled burning, and will severely
damage an engine. If you are refuelling away from Lasham, remember that AVGAS
is available in 4 colour coded grades, 100LL BLUE, 100 GREEN, 80 and 80/87 RED,
115 PURPLE.
2.6 MOVING AIRCRAFT BY HAND. Care must be taken in moving aircraft by hand,
not only so that they are not pushed into things or damaged by people pushing on the
wrong places, but also the PROPS MUST ALWAYS BE TREATED AS LIVE EVEN
THOUGH THE SWITCHES ARE OFF. It is better to push on the wing tips or fuselage
than pull on the prop, only do the latter as a last resort and make sure that it does not
turn. See also para 2.8 on live mags. In the case of Regents, the nosewheel handle is
not held in by a pin as it is with Rallyes; be careful if you are pulling hard on a Regent
handle, if it comes out of the nosewheel fitting you may fall heavily on your back.
Aircraft must be pulled clear of the stony ground before starting, since stones damage
props and repairs are expensive.
2.7.2.2 Main Rope - Knots and Fraying. Check the Rope is free of
knots and has no frayed areas or obvious wear near the Tost rings, re-splice if
necessary.
2.8.1.2 GENERAL TECHNIQUE FOR PROP-SWINGING. Remove any
loose clothing, particularly scarves which might be sucked into a rotating prop,
and your cap if you think that if it fell off you might be tempted to grab it if
it was sucked towards the prop disc. Stand well in front of the prop with your
weight balanced away from it, so that if it fires you will move away from the
prop disc and not towards it. Grasp the prop by the trailing edge and pull it
deliberately and firmly down. As you turn it, keep pressure on your hand away
from the prop towards you, again so that if it fires or slips out of your grasp,
your hand automatically moves out of the prop disc.
2.10 COUNTERS FOR ENGINE RUNNING TIME. Record the engine counter reading shown
in the middle of the rpm gauge at the start and end of each day's flying on the
aircraft's log sheet. If any cross country flying is done, note the start and
finish counter readings. The counter readings are a great help sorting missing
or other problem log sheets. They are important, please fill them in.
2.11 FLIGHT MANUAL LIMITATIONS. Advice, recommended practices, and legal
requirements are to be found mixed together in the various publications relevant
to towing. Documents such as the Air Navigation Order (Sect 37), Civil Aviation
Publication 393 (CAP 393), CAA and BGA Information Circulars, BGA Laws and Rules
and the Aircraft Flight Manual all contain valuable information some of which is
mandatory either to the conduct of the flight or the maintenance of the aircraft
and its equipment. Unfortunately, some of the information does not agree with
others. As an example, Rallyes have a different placarded maximum towing weight
to the one given in the Flight Manual. Whenever possible, stick to the Flight
Manual as the manual is part of the Certificate of Airworthiness and is approved
by the CAA. The aircraft must be operated within the limitations given in the
Flight Manual (ie airframe & engine limitations such as Vne, Vra, Vm, Vflap,
Vmin tow, rpm, oil temp/pressure, CHT etc) for the C of A and therefore the
Insurance to be valid (unless the exceedance of a given limit was caused by a
plausible course of action following a malfunction or emergency).
2.12 ENGINE COSTS. At the time of printing, a Lycoming 180 hp engine cost
£12,000 to buy new or £9,500 to overhaul an existing engine. At
Lasham we have only ever had two engines go past 2000 hours without needing
cylinder repairs, in 2144 hours in G-BLGS from 78 to 83, and 2800 hours in
G-BJUD up to the time of printing. Often the cost of the repairs reaches
£2000 as a cylinder costs £1000 and a piston without rings £450.
With sums as large as these involved it is obviously vital pilots take the
utmost care of their engines from start up to shutdown.
2.13 COLD STARTS. The following applies to the first start of the day all year
and to every start when the engine is cold during the winter months. Before
turning the engine over with the starter, pilots should give 4 primes on the
throttle and then, taking the precautions listed in para 2.8.1, turn the engine
over at least 4 compressions by hand. Turning the engine over will check for
hydraulic locks and good compressions, it will also circulate the oil and draw
in some mixture to aid starting.
2.14 RADIOS IN TUGS. Radio switches and controls are deliberately small for
low weight and minimal space requirements, so operate them gently - we have had
some pulled off! Inevitably their small size makes these controls easily broken
and vulnerable to mishandling. The radios are designed for aircraft use and so
should be OK to be on during start up and shut down, after all, at some
airfields you have to ask Air Traffic for start clearance and you can't do this
without radio! However, some people say that radios last longer if you turn
them off during engine start and stopping since the aircraft electrical system
may produce an uneven voltage while the alternator runs up or down; at Lasham
there is no evidence either way so it's your choice. Pilots without R/T
Licences are reminded that they should be working for one, and no new tug pilots
will be accepted unless they have an R/T Licence. The radios are a big help in
retrieves, especially into airfields, and across zones. If you are restricted to
the BGA frequencies, ie by not having an R/T licence, and are unable to talk to
Air Traffic, you are likely to be increasingly restricted to flying at Lasham
only.
2.15 WARMING UP. As soon as an engine responds to the throttle and the oil
pressure is satisfactory, ie not too high and not too low, the aircraft can be
taxied onto the airfield ready to run up. It may seem surprising but it is
actually bad practice to try too hard to `warm up' an aircooled engine (liquid
cooled engines are different). In their engine manuals, Lycoming stress that
adequate cooling and even cylinder temperatures are only provided by the forward
speed of the aircraft and that ground running should be kept to a minimum using
only a maximum of 1000 to 1200 RPM. Lycoming also suggest taking off as soon as
the engine responds to the throttle without faltering, rather than waiting for a
set oil temperature on the gauge. The reason for this advice is to avoid local
hot spots developing in cylinder walls that can wear the cylinder and its
piston. In practice this means that, at normal ambient temperatures, an
aircraft that has been taxied out and run up is going to be warm enough for take
off. It does not mean that in the dead of winter you can take off safely
straight away, use common sense and when it's cold, warm the engine for longer.
Where an aircraft has stood alongside the aerotow point, run it at 1000-1200 RPM
until the oil temp is obviously rising and the CHT nearing 125°C before
commencing a take off; idling rpm is too low as it can cause plug oiling. The
higher rpm gets the fuel flowing through the carburettor and also avoids any
tendency for a `rich cut' on takeoff due to overfuelling as you go to full
power.
2.16 ENGINE RUN UPS. Position the aircraft on the airfield on short grass well
away from any stones. Check the nose is into wind to aid cooling, make sure that
the propwash will not affect anyone else, and check that the way ahead is clear
just in case the brakes fail. Check the mags at 1800 RPM on 180HP engines.
Ensure there is both a mag drop and a recovery to the original rpm.
2.16.2 Mag Drop. Accept mag drops of up to 125 RPM, rough running is
a worse symptom than the magnitude of the actual rpm drop itself. Plug oiling
(due, for instance, to running at idle rpm) can cause both greater drops and
rough running. To burn off any oil, increase to a max of 2200 (the maximum
allowable on the ground) and then try the mags again at 1800. On older engines
you may find one mag is giving a drop of around 250 RPM accompanied with rough
running and in this case it is worth trying increasing the RPM to 2200, and
leaning the mixture until the revs start to decrease; at this point pause, then
go back to full rich, reduce to 1800 and try the mag again. At these higher
rpms, make sure that the aircraft does not move forward against the brakes, or
in the case of the Cub, does not tend to nose over. Also, check that the
slipstream does not hazard anything or anyone behind you.
2.16.3 Carb Heat Check. Applying full Carb Heat at the mag check RPM
should cause a drop of between a 100 and 200 RPM with a full recovery as you go
back to cold air. No drop might mean that the Carb Heat is permanently ON, with
consequent loss of power, particularly on takeoff.
2.18 CLIMB. Climbs while towing should normally be carried out at full
throttle. The engine has a full power mixture enrichment jet that provides an
over-rich mixture to help cool the exhaust valves, this is brought into use by
the last 10% of the throttle movement and there is the danger that if you reduce
power you may shut this jet off, making things worse for the engine. Lycoming
say there is no advantage in climbing at reduced power. The enrichment jet also
greatly reduces the possibility of carburettor icing while it is in operation;
some say it eliminates it but in severe icing conditions there must be a
possibility of it occurring, at least upstream of the point at which the
enriched mixture is injected into the carb venturi. Monitor the CHT, which must
not exceed 260°C (500°F). The oil temp must also be watched carefully, it must
not exceed 118°C (245°F), see para 2.20. As oil is progressively overheated, it
loses a lot of its lubricating qualities and engine bearings can be damaged.
Use of the mixture control to lean the mixture is not normally recommended above
75% power. However when doing a high or long tow it is acceptable to lean an
engine even at full throttle just sufficiently to restore smooth running, but
this should not be necessary below 4000 ft. Do not attempt to lean an engine to
gain extra RPM.
2.19 THE RED OPERATING BAND ON 180 HP ENGINES. The Lycoming 180HP Engine comes
in many versions, each of which can be fitted with a variety of different
propellers Unfortunately tests and bitter experience have shown that certain
combinations of engines and propellers interact between 2150 and 2350 RPM. This
interaction is caused by the engine being a high compression design with 4 big
cylinders; each firing stroke transmits a healthy punch to the crankshaft which
flexes in torsion and develops a significant torsional vibration in the speed
range quoted. This vibration is picked up by the propeller which translates it
into a point of maximum vibration about 10 inches in from the propeller tip,
this has caused the fatigue failure and loss of individual blade tips in flight
resulting in severe engine vibration, emergency engine shutdowns and forced
landings into fields. The engine/propeller combination most at risk is the
hollow crankshaft A2A and A3A series engines fitted with a fixed pitch metal
propeller. Fortunately at Lasham we have pursued a policy of solid crank A3A
and A4A engines, and wooden four-blade propellers. At the time of printing,
there is no red band restriction on any of our tugs. However most other clubs
still operate the hollow cranks, so be aware if we have a visiting tug on site.
2.20 ACTIONS IF AN ENGINE OVERHEATS. In hot weather, the tug pilot may notice
either the cylinder head temperature or the oil temperature reaching the red
line. If this happens, speed up the tow by 5 to 10 Knots. If this fails to
halt the temperature rise try reducing rpm by 50-100 and if this fails, wave off
the glider and land. After landing, check the following:
2.20.2 OIL COOLER. Check it is not clogged with leaves or insects and
the cowling around it is in good order.
2.20.3 ENGINE BAFFLES. Check for loose baffles and missing edging
strips inside the engine bay. The baffles direct the cooling air inside the
cowlings and if they don't work properly you get overheating. We had a problem
in the past with a Cub that lost a large part of the engine baffles and this
went unnoticed until a spell of hot weather caused the engine to overheat. Even
then it needed comparison with our other Cub to understand what had happened.
2.20.4 SILENCERS. This has been a recurrent problem on the Cub. Loose
baffles inside the silencer or distortion of the main tubing can increase the
air resistance to exhaust gases. The back pressure on the exhaust manifold
causes a loss of power and sometimes engine overheating, which in the worst case
has prevented the aircraft sustaining level flight.
2.20.5 CARB AIR INTAKE. Check that the air filter is secure and not
clogged, that the hot air ducting is in order, and that hot air is shutting off as it should.
2.21.2 THIS IS WHAT HAPPENS WHEN THINGS ARE MISHANDLED.
The glider pulls off, the tug pilot shuts the throttle and then dives quickly
away. Inside the engine the valve seats are still red and expanded but the
outside of each cylinder is now being rapidly cooled by the increasing airflow.
This cooling is aided by the fact there is now no heat from combustion being fed
to the cylinder walls. Cooling makes the cylinders try to contract but they
cannot shrink around the exhaust valve seat which being of a dense steel takes
longer to cool and contract. Within an inch of the exhaust valve seat is either
of the spark plug holes and the stresses of having a hot expanded seat in a cool
cylinder are sufficient to cause a crack to occur between the valve and a plug .
It's a bit like banging a nail into a bit of wood (the cylinder), if the nail
(the seat) is too big and too near the end (the plug hole) the wood splits.
Last updated by John Leibacher on Sunday, November 5, 1995 at 17:47
2.3.1 Use of Fuel. Fuel drawn must be correctly logged on the fuel
sheet kept in the Oil Store alongside the fuel pump, and it is vital the
correct aircraft is put down and the whole entry is legible, including your
name. Once a fuel log sheet is full, please return it to the Lasham office. At
Lasham we use 100 Octane Low Lead Aviation Gasoline (AVGAS 100LL). This is
slightly more costly than approved Mogas and ensures safe and legal operation of
our aircraft. We have tried approved Mogas and it although it works
satisfactorily most of the time, we had problems at high summer temperatures
with aircraft that use an engine driven fuel pump so the decision was taken to
only use Avgas in our tugs.
2.4 OIL. Every time a tug is refuelled, the oil must be checked. If oil is
needed and the fuel pump and shed are locked, walk back to the Clubhouse to get
the key anyway, do not risk a ruining a £12,000 engine just to save time or
a walk. Ensure the dipstick is not allowed in contact with any dirt whilst
topping up the engine, and always wipe it before putting it back into the
engine. Do not overtighten the oil filler cap, firm hand tightening is all that
is needed. Other than for running-in a new or refurbished engine, we use
Aeroshell 80W or 100 oil. It is kept in the wooden hut in a 50 gallon drum with
a hand pump screwed into the top.
2.4.1 Use of Straight Oil. When engines are being run in they are run
on STRAIGHT OIL, that is, oil without detergent. When we need it this will
also be found in the oil store but will be clearly marked as Straight Oil, it
will almost certainly be in a smaller container, probably 5 litre cans, than the
usual 50 gallon drum and hopefully should be marked as to which tug it is
intended for. Tugs on Straight Oil will be marked as such inside the cockpit or
the cowling, and in the DI book. Never mix straight and normal oils, the engine
will then take longer to run in since detergent which is designed to prevent
wear will have been introduced.
2.5 KEYS - TUG HANGAR, FUEL PUMP AND OIL STORE. The Tug Hangar, Oil Store and
Fuel Pump must be locked up overnight. We assign responsibility to see this is
done to the last person to fly a tug on the day, but other pilots around at dusk
should also check everything really is locked up. The fuel pump keys are hung
as one bunch in the Parachute room; in the morning, as soon as the locks have
been undone, return the keys to the Clubhouse. The oil store is presently
secured with a combination padlock, the fuel pump by a conventional padlock. DO
NOT LEAVE THIS KEY IN THE OIL STORE. The tug hangar key may be obtained if
required from a staff member. When locking the tug hangar, please make sure
that each door is bolted and all the chains are in place.
2.6.1 Putting Aircraft Away. Aircraft must be refuelled and reoiled
before they are put away at night, they should also be washed down to
remove the corrosive effects of the exhaust fumes and the effects of any mud on
the airframe and undercarriage. During the summer, Rallyes are put away with
tanks 5/8 full (ie just over half), in the winter when the risks of condensation
are higher, always completely fill the tanks. The last person to fly a tug in
normal day operations is responsible for putting it away unless it is certain
the aircraft is needed for the evening such as for a course or air experience
trials flights. With the completion of the new Vehicle Building, tugs will be
kept in the West end of the hangar. Ultimately we will have a purpose built
hangar for the Tugs, which will make life even easier!
2.7 AEROTOW ROPES. A complete rope costs £45 as we go to
print, so we need to take care of them. New tow ropes are made up by the staff
as necessary and there should be two ropes in each tug and a spare in the launch
point control van. Tug pilots are expected to monitor the ropes in use, and
ensure that knots, worn ends, are cut out and re-spliced so that ropes are
always safe and yet are not discarded before they need be. Tuition in splicing
may be had from the flying staff or the tugmaster! Any ropes considered
unserviceable should be returned to the office with a note attached so that it
can be checked by the staff before it is `retired'.
2.7.1 Rope Length. The longer the rope, the less chance of a
`tug-upset', the uncontrollable nose down pitch due to tailplane stall
induced by the glider being too high. An ideal length is 170 ft, in use this
can be safely reduced to 150 ft through re-splicing. Currently, rope comes in
Metric reels and new ropes are made using 50 metre lengths, (165 ft). 5 Metres
can be cut off before an extra length needs splicing on. A quick length check
can be made when refuelling, a full length rope will reach from the tug hangar
to about half way across the peritrack, and 170 ft is also marked on the
peritrack alongside the eastern caravans.
2.8 MOVING THE PROPELLER BY HAND. The vital rule is: Always treat propellers
as live all the time or you may be maimed or killed. Over the years at Lasham
we have had several occasions when engines have been found to have live ignition
with both switches off, due to faults in the ignition switches or other parts of
the ignition circuit. Remember that all aero engines are designed so that the
ignition fails live. Unlike your car, if a tug's ignition switch is faulty it
may be LIVE when it's showing OFF. At Lasham, we have had engines fire with
both mag switches off and the prop being turned slowly, resulting in one serious
injury and some frightening near misses. Perhaps people survived the near misses
because they were remembering the rule! As an example, some years ago, a wire
came off one mag switch in a Lasham tug and the engine fired as the prop was
being turned during the DI. This could occur with any engine however slowly the
prop is turned, because the impulse mechanism in the left mag is there to ensure
this can happen. Shortly after this incident, we also found a live mag in
another tug, due to a fault within an ignition switch. It was no co-incidence
that both faults were found by the same tug pilot, who habitually checked for
live mags as well as for mag drop. See para 2.8 and para 16.1 on live mags.
2.7.1.1 Long Tows & Retrieves. This is covered more fully in
Chapter 6 (see para 6.3.2), which recommends tying or shackling two normal ropes
together for all cross country retrieves (total 300 - 340 ft).
2.7.2 Rope Checks. Tug pilots are responsible for an initial check on
the rope they are using. The first rope in use should be checked by
whoever does the aircraft DI, and he or she should also check the second rope is
on board and has no obvious defects such as missing or cracked rings. The
following checks should be made:
2.7.2.1 Tug End - Rings & Weak Link. At the tug end there should
be only a Large Ottfur Ring connected directly to the weak link. Check that
both are free of cracks. The Weak Link needs 2 RED staples in place, try
turning the ends of the staples to check them. RED staples break at 900 lbs.
Replace bent or damaged staples from the box in the office.
2.8.1 Turning over by Hand. Every tug pilot must know how to turn an
engine over safely, it is part of the DI and cold start procedures. It is
needed to circulate the oil and to avoid any possibility of cylinder damage due
to a `hydraulic lock' or `hydraulic-ing', which is firing with sufficient oil
accumulated in a cylinder for the volume of oil to impact with the piston and,
in extreme cases, blow the valves or even the cylinder head off. It is also
used to check the compressions; if one or more are weak, mention this in the DI
book and monitor the rate of climb on your first tows to see that the engine is
giving adequate power.
2.9 WASHING - WINDSCREENS AND AIRFRAMES. Flying with dirty windscreens in
the crowded skies around Lasham increases the risk of a midair collision,
particularly if flying into-sun. Tugs must not be flown with dirty windscreens,
and if a pilot needs to stop to clean the windscreen, he should do so regardless
of the length of the queue. All tug windscreens are easily scratched Perspex
(Plexiglass plastic) and ideally should only be cleaned with Perspex cleaner.
Experience with silicone based spray polishes such as Sparkle or Pledge has
shown that provided the spray is first spread gently over the screen and allowed
a brief time to soak into the dirt then they are very effective provided they
are polished off with a clean cloth. Silicone-based polishes are not allowed on
aluminium so keep them off the rest of the aircraft. Pilots should also
volunteer to clean the tugs as often as possible. Dirt, insects, and exhaust
emissions all degrade the performance of the tug and increase the effects of
corrosion. Hoses have been provided at the fuel pump and outside the main hangar
specifically for washing tugs.
2.8.1.1 BEFORE TURNING A PROP DURING THE DI, CHECK:
BRAKES - ON
MIXTURE - CUT OFF
MAGS - OFF
THROTTLE - CLOSED
TECHNICAL ASPECTS OF OPERATIONS
122.3 Blackbushe
122.875 FLS Aerospace at Lasham
129.9 NORMAL LAUNCH POINT USE. Use to get pilot's name, up slack and all out
129.975 Gliding Frequency
130.1 Gliders only. DO NOT CHAT ON THESE FREQUENCIES
130.125
130.4
2.16.1 Live mags. If, on switching off one mag during the mag check at
1800 rpm, a lack of any mag drop at all indicates not that the remaining mag
circuit is in perfect health, but that the mag you just switched off is still
live. Twin mag engines are designed to run better when both plugs are firing in
each cylinder because the burning of the fuel/air mixture is more even. With
only one mag firing per cylinder, the flame front will spread through the
cylinder in a less symmetrical way, the engine will be less efficient, and the
rpm will drop slightly from the normal two mag rpm. If you are in any doubt
about a possible live mag, throttle fully back, allow the rpm to decay to a
minimum, and shut down by turning off both mags rather than using the fuel cut.
Never switch on again as the rpm is decaying since this causes shock loading of
the crankshaft; always allow the engine to stop and then restart from scratch.
This procedure will always show a live mag since the engine will continue to
idle with both switches off. A live mag should ground an aircraft, since if you
lost part of the prop or suffered severe engine damage (broken conrod, etc) in
flight you have to be able to stop the engine very quickly before vibration
causes more damage. Your survival may depend on how quickly you turn the mags
off, since in extreme cases engines have vibrated clean out of their mountings,
leaving the airframe with a rather aft C of G ! You can stop an engine by
leaning the mixture fully, but this takes longer than switching off the mags.
2.17 TAKEOFF. Do not just ram the throttle fully forward, advance it forward
gradually taking about 3-4 seconds to apply full power. During the ground run
check for good oil pressure and expected RPM. With a fixed-pitch prop, rpm at a
given speed equates to power.
2.20.1 Oil. Allow about 5 mins for the oil to drain into the sump, then
check the contents and top up if necessary. If anyone tries to tell you that
engines run cooler with less oil than full because the oil will be going through
the oil cooler more often ignore them, we have tried it and full engines run
cooler. It is also bad airmanship to deliberately run with low oil, you are
closer to losing oil pressure and/or damaging the engine in the event of high
oil consumption or an oil leak developing.
2.21 AFTER RELEASE - ENGINE HANDLING. Careful and correct engine handling
during this phase of flight is absolutely critical. If one pilot out of our
total numbers starts doing it wrong then he will wreck an engine on his own, it
is essential no one thinks he can do it his way and it will not matter because
everyone else is handling it correctly. The problem facing the pilot is how to
cool the cylinders slowly because if he simply closes the throttle at the end of
the climb and pushes the nose down increasing the airspeed before long he will
crack a cylinder.
2.21.1 THIS IS WHAT ALWAYS HAPPENS. By the top of the climb the
exhaust valve and its seat will be glowing red hot and the seat will have
expanded as much as it can in the cylinder. Some of the stress of this
expansion is relieved by the fact the cylinder will also have heated up and
expanded. As the glider releases the pilot has two choices, either to handle
the engine carefully or to demonstrate his poor airmanship to those watching and
listening on the ground.
2.22 WHAT TO DO IF YOU HAVE AN ACCIDENT. If a tug is damaged in your charge
you are considered responsible and you must not continue to fly tugs until given
authorization to do so by the Tugmaster, the CFI, DCFI or the Manager.
Similarly if a glider is involved in an accident where the outcome was, or could
have been, affected by the actions of the tug pilot that pilot should also check
with the CFI etc that he can continue towing. Report the incident at once to
the Tugmaster, CFI, DCFI or Manager who may well require a written statement of
the event. In accidents involving serious damage or personal injury the
aircraft must not be moved without permission from the CAA, the Manager or CFI
will contact them. In less serious cases, move the aircraft into or outside the
tug hangar, writing up the defect or damage in the normal way in the DI book,
log sheet, and on an additional notice in the cockpit so that another pilot does
not inadvertently fly the aircraft in ignorance of the defect or damage.
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| Dr. Günther Eichhorn | Springer 233 Spring Street New York, NY 10013 USA, email me |